Marya Pharmaceutical Oncology Drugs Formulation System with Digital Twin Integration

Customization: Available
Application: Biotechnology Industry, Chemical industry, Clinical Diagnosis, Food & Beverage Factory, Food Safety, Forensic Science, Pharmaceutical Industry
Capacity: 20000 L/hr

Product Description

Pharmaceutical Oncology Drugs Formulation System

The Formulation System is a specialized pharmaceutical apparatus designed for liquid mixing and dispensing operations. This equipment enables the preparation of pharmaceutical solutions by combining active pharmaceutical ingredients (APIs) with solvents such as water for injection. Through integrated processes including controlled stirring, heating, sterilization, and filtration, the system produces medicinal solutions at precise target concentrations.
Formulation System View 1
Formulation System View 2

Basic Information

Model NO.
MY-FS
Certification
CE, FDA, GMP, ISO
Control System
Fully Automatic
Treatment Process
Filtration, Ultrafiltration
Tank Material
Stainless Steel 316L
Power Supply
380V 50Hz
Temp Accuracy
±0.2ºC
Protection Level
IP65

System Classification

  • General Formulation System: For small-molecule chemical prep (e.g., aqueous injections, lyophilized powder injections).
  • Complex Formulation System: Handles advanced processes: suspensions, emulsions, liposomes, microspheres.
  • Biological Formulation System: For biotech products (antibodies/vaccines/recombinant proteins) & auxiliary liquids.

Core Advantages

Modular Design & Automation

Pre-tested modular equipment reduces installation costs and ensures flexibility. The system features 1-click CIP/SIP with auto-detection and computerized recipe management with audit trails.
Modular Design
Automation Interface

Real-Time Monitoring & 3D Modeling

Critical parameter control for temperature, DO, and pH with auto-alerts. Pre-production 3D modeling optimizes piping and valve placement for ergonomic operation.
Monitoring System
3D Simulation

Design Features

  • Premium Compliance: 316L stainless steel tanks (2L-12,000L) with electrolytic polishing (Ra<0.4µm).
  • Sterility Assurance: Sterile ventilation filters, CIP spray balls, and optional double-tube plate heat exchangers.
  • Safety Systems: Integrated burst discs, safety valves, and precision pressure monitoring.
  • Efficient Mixing: Choice of magnetic stirrer (bottom) or mechanical stirrer (top) with variable frequency.
  • Precision Filtration: Sterilization-grade PES filters resistant up to 150°C.

Product Parameters

Name Parameters
Working volume2~15000L
Material304, 316L, 904L, TA2
Stirring typeUpper mechanical, lower magnetic stirring
Speed AccuracyRange 0~450rpm ±3.0%
Temp ControlRange -10~150ºC ±0.2ºC
Pressure Range-0.01Mpa~0.06Mpa ±0.01MPa
Weighing Accuracy3‰
Protection LevelIP65

Facility & Production Capability

Production Facility
Quality Control
Workshop View

Certificates & Global Presence

Certificates
Product Categories
Project Cases

Packaging & Shipping

Packaging Process
Shipping Logistics

Frequently Asked Questions

1. What materials are used in the construction of the formulation tanks?
The system utilizes high-grade 316L stainless steel for all product-contact surfaces, ensuring maximum corrosion resistance and compliance with FDA and GMP standards.
2. Does the system support automated cleaning and sterilization?
Yes, the system is equipped with a fully automated 1-click CIP (Clean-in-Place) and SIP (Sterilize-in-Place) function, including automatic detection for cycle completion.
3. What is the range of working volumes available?
The system is highly scalable, with working volumes ranging from 2 Liters for R&D purposes up to 15,000 Liters for large-scale industrial production.
4. How precise is the temperature and stirring control?
The system provides high-precision control with a temperature accuracy of ±0.2ºC and stirring speed accuracy of ±3.0% within a range of 0~450rpm.
5. Is the control system compliant with digital record requirements?
Yes, the computerized system includes recipe management, electronic signatures, electronic records, and a full audit trail to meet modern pharmaceutical regulatory requirements.
6. Can the system handle biological products like vaccines?
Absolutely. We offer a specialized Biological Formulation System specifically designed for antibodies, vaccines, blood products, and recombinant proteins.

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