Advanced GMP-Compliant Nasal Spray Filling System for Precision/Advanced Compact Nasal Spray Filling System with GMP Compliance

After-sales Service: Engineers Available to Service Machinery Overseas, Online Support,video Technical Support
Certification: CE, GMP, ISO
Condition: New

Product Description

Technical Specifications

Model
Customized System
Fill Range
5-500ml
Filling Principle
Gravity / Plunger Filling
Main Material
Stainless Steel, Carbon Steel, Glass
Voltage
380V / 220V
Warranty
1 Year
Pump Type
Ceramic, Peristaltic, or Metal Pump
Filling Speed
3500-4000 Bottles/Hour
Capacity
30-250 Bottles/Minute
Accuracy
≤±0.5%

Product Description

Compact Nasal Spray Sterile Filling and Sealing System is designed for high-precision packaging in the pharmaceutical, chemical, and daily chemical industries. This production line handles everything from bottle unscrambling, air washing, and liquid filling to cap feeding, screwing (or pressing), and labeling. It is an advanced solution capable of replacing imported equipment for spray and aerosol bottle packaging, as well as dropper materials.

Key Features & Advantages

  • Automatic bottle unscrambling to reduce manual labor costs.
  • Purified air rinsing with ion wind device to eliminate static electricity.
  • Plunger metering pump for liquids of various viscosities with high precision.
  • Easy disassembly for convenient cleaning and sterilization (Supports CIP/SIP).
  • Advanced PLC control system with variable frequency speed adjustment.
  • Servo motor driving with touch-screen volume adjustment.
  • Anti-leaking device with bottom-up filling to avoid air bubbles.
  • Full compliance with GMP hygiene and safety requirements.

Technical Parameters Table

Model PYG2/1/1 PYC4/2/2 PYG12/8/B PYG24/18/18
Capacity (bottles/min) 30-50 60-90 90-120 200-250
Moving Mode Intermittent Type / Rotary Type
Filling Range 5-500ml
Filling Heads 2 4 12 24
Accuracy ≤±0.5%
Capping Heads 1 2 8 8
Power Supply 220/380V 50/60Hz
Power Consumption ≤2.2kw ≤2.2kw ≤3.5kw ≤5kw
Machine Weight 1000kg 1500kg 2500kg 3500kg

Workflow & Components

Final Product Gallery

Frequently Asked Questions

What industries is this filling machine suitable for?
It is primarily designed for the pharmaceutical industry (medicine), daily chemical industry, and general chemical industries for spray and aerosol bottle packaging.
Can the machine handle different liquid viscosities?
Yes, the machine utilizes a plunger metering pump which is highly effective at filling liquids of various viscosities with high precision.
Is the system compliant with hygiene standards?
Absolutely. The entire production line is designed according to GMP requirements and supports CIP/SIP (Clean-in-Place/Sterilize-in-Place) functions.
How is the filling accuracy maintained?
The system achieves a filling accuracy of ≤±0.5% through the use of servo motor driving and high-precision metering pumps controlled via a PLC interface.
Does the machine prevent foaming during the filling process?
Yes, it features an anti-leaking device that fills from the bottom of the bottle and rises slowly to avoid the formation of bubbles.
Is it easy to switch between different bottle sizes?
The production line is versatile and suitable for various bottle specifications. Adjustments can be completed conveniently within a short period.

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